Yaa Loom Information Monitoring Organisation Inwards Weaving Industry
Friday, 14 December 2018
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Loom Data Monitoring System
Gandhali Khandekar & Riyajahamad Mulla
D.K.T.E. Textile in addition to Engineering Institute, Ichalkaranji, India
Email: rmulla12@gmail.com
D.K.T.E. Textile in addition to Engineering Institute, Ichalkaranji, India
Email: rmulla12@gmail.com
Abstract
The primary destination of today’s looms is to accomplish maximum efficiency amongst high production thus that a scheme comes into moving painting for achieving optimum character in addition to maximum production amongst sure enough features in addition to configuration. Loom information scheme fulfills these requirements. It consists of v primary parts inwards the construction amongst wired in addition to wireless configuration. It tin last used for unmarried machine every bit good every bit for multiple machine control.
1) Introduction
“Loom information interpretation system” is an "Automated Information System" which volition give y'all amend command over production monitoring in addition to accept corrective steps immediately. Loom information system helps us to possess got amend command over character in addition to production of the loom so that it volition improve the “productivity” of the organization. The key to a profitable in addition to successful weaving shed is the administration of the shed to ensure it is achieving maximum efficiency. Productivity is assured past times the continuous Performance of every unmarried loom inwards the Mill. Unwanted stoppages Spanner inwards the works in addition to drastically Impact production schedules. That is why it is imperative to invest inwards Online Production Monitoring Systems. The thought of having a scheme that volition supply a Real-Time thought of the shed gives nascency to loom information system. There are many software companies which are developing the software for loom data scheme thus that it volition last rattling economical in addition to efficient.
WHY DO WE ANALYZE DATA
The role of analyzing information is to obtain usable in addition to useful information. The analysis, irrespective of whether the information is qualitative or quantitative, may:- describe in addition to summaries the data
- identify relationships betwixt variables
- compare variables
- identify the departure betwixt variables
- forecast outcomes
Also past times interpretating the information nosotros tin accept proper corrective activeness every bit per the reports. Hence it is necessary to create proper analysis of the data.
1.1) Structure Of The System
Loom information scheme consists of v primary parts which are as follows;
Loom information scheme consists of v primary parts which are as follows;
A) Data collection unit
B) Software
C) Configuration
D) Reports
E) Interpretation
Loom information scheme comes amongst construction which facilitates continuous monitoring of each machine individually in addition to collectively.
1.1.1) Data collection unit
There is a information collection unit of measurement comes amongst an in-built microprocessor, an user friendly keyboard in addition to LED display for ease of operation. The information collected from the looms are transferred to a primal computer online. There are 2 types of information collection units:
a) Single machine type
b) Multichannel machine type
a) Single machine type
Here information collected from machine is displayed on display. Machine volition automatically halt when reaches the specified meter in addition to the blood-red indicator volition blink. Reset key is available to reset or restart the machine. Display shows electrical flow RPM, breakages, efficiency, etc.
b) Multichannel machine type
Using this type of information collection unit, information is collected from grouping of machines. It is rattling efficient in addition to terms effective model. Here too nosotros possess got a display on which past times selecting machine publish nosotros tin see the machine information. It is rattling efficient in addition to terms effective model.
1.1.2) Software
Software is installed inwards a primary computer. This software collects the information from the information collection unit of measurement in addition to generates various reports to accept corrective action. Software tin last installed on various nodes across the plant.
With the usage of latest technology, the scheme is most simple; 'Plug and play' type in addition to the looms tin last continuously monitored within manufactory on mobile phones, laptops, Desktops over LAN in addition to Wi-Fi without whatsoever software installation! The software acquires the information from the looms in addition to arranges inwards good structured reports, which tin last easily interpreted. It has The Facility to transfer the information to an ERP system.
1.1.3) Configuration
There are 2 types of configuration
a. Wired configuration
b. Wireless configuration
In wired configuration wires are used which is called every bit LAN connection spell inwards wireless configuration looms are connected amongst WIFI connection.
a. Wired configuration
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| Fig: Wired configuration |
b. Wireless configuration
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| Fig: Wireless configuration |
1.1.4) Reports
Loom information scheme gives all the production related reports on the display or on printer, thus that user tin larn all the information at their fingertips.
Loom information scheme gives all the production related reports on the display or on printer, thus that user tin larn all the information at their fingertips.
Reports are generated inwards next options;
- Efficiency report
- Yarn Reports
- Warping Reports
- Sizing Reports
- Weaving Reports
- Inspection Reports
- Miscellaneous Report
at their fingertips.
These Reports tin last obtained in
- Day wise
- Shift wise
- Hour wise
After getting the reports nosotros tin compare the reports Shift wise, Operator wise, Machine wise. We tin too approximate the loom performance according to reports obtained from that loom.
2) Features
Features of the loom information scheme tin last listed every bit follows;
- Humidity in addition to Temperature Sensors
- SMS alerts & Reports past times e-mail
- Mobile monitoring
- Fabric inspection
- Security module
- Radio Frequency Identification Module
- Applicable to all types of looms
- Multiple Looms Connectivity
- Computer based automation
- Auto Stop Facility amongst Fault Detection
Atmospheric temperature in addition to humidity inwards the subdivision tin last sensed past times using the sensors. This is the main characteristic of the loom information system. If at that topographic point is alter inwards temperature and humidity inwards the subdivision in addition to thus alert starts to blow thus that user can easily notice that alter in addition to accept corrective activeness immediately.
 |
| Fig: Humidity in addition to Temperature monitoring |
B) SMS alerts & Reports past times e-mail
The SMS alerts tin last leveraged to ensure that the relevant people are informed automatically on occurrence of any problems amongst the machines. The alerts tin last configured for different alert levels for example the commencement degree alert may larn to commencement tier administration but if the employment persists the minute degree alert tin be sent to upper management. Upper administration specific alerts can too last defined to ensure shed mangers perform duties inwards a timely manner.
The SMS alerts tin last leveraged to ensure that the relevant people are informed automatically on occurrence of any problems amongst the machines. The alerts tin last configured for different alert levels for example the commencement degree alert may larn to commencement tier administration but if the employment persists the minute degree alert tin be sent to upper management. Upper administration specific alerts can too last defined to ensure shed mangers perform duties inwards a timely manner.
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| Fig: SMS alerts |
C) Mobile monitoring
Now-a-days employment concern leaders are involved inwards many various employment concern sectors in addition to create non possess got the fourth dimension to sit down inwards 1 location. So that loom information scheme provides mobile monitoring to possess got better command over the business. Hence atmospheric condition y'all are inwards or out of the office y'all tin hold an oculus on your employment concern circular the clock.
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| Fig: Mobile monitoring |
D) Radio Frequency Identification Module
Loom information scheme reveal loom brusk halt causes (warp, weft, leno, pile etc...) through the wireless loom information devices where every bit long halt causes are assigned past times RFID cards. This non only assigns halt causes but too authenticates the inputting personnel, giving y'all the information needed to monitor the fourth dimension taken inwards machine troubleshooting (mechanical, electrical etc...) in addition to knotting/article change. To farther accept create goodness of the RFID devices weavers attendance in addition to in/out tin too last tracked thus accurate tape are available to last used inwards weaver's efficiencies in addition to rewards system.
Loom information scheme reveal loom brusk halt causes (warp, weft, leno, pile etc...) through the wireless loom information devices where every bit long halt causes are assigned past times RFID cards. This non only assigns halt causes but too authenticates the inputting personnel, giving y'all the information needed to monitor the fourth dimension taken inwards machine troubleshooting (mechanical, electrical etc...) in addition to knotting/article change. To farther accept create goodness of the RFID devices weavers attendance in addition to in/out tin too last tracked thus accurate tape are available to last used inwards weaver's efficiencies in addition to rewards system.
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| Fig: RFID device |
E) Fabric inspection
Fabric Inspection is roughly other characteristic of this system. Fabric delivered past times the loom is direct inspected on the loom itself, so that cloth inspection procedure tin last eliminated. It volition cut the cost of production. Giving to a greater extent than profit.
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| Fig: Fabric inspection |
3) Benefits of loom information system
Data interpretation is relies on information gathered during the collection menstruation to brand informed decisions close how to proceed. The procedure too uses the information gathered during initial analysis to come upwards to a conclusion close what changes, if any, are important plenty to pursue for hereafter action. That activeness is taken according to information came from the information scheme which results inwards improving character in addition to production.
- Centralized Information of all machine types
- Easy identification of Efficiency of the machines
- Comparison reports on Machines, Weavers, Shifts, etc.
- Combination of loom types on 1 computer
- Shift wise production display amongst quality
- Previous Records Storage
- Quality sensitive production measurement
- On Line Display & Reports
Data interpretation is relies on information gathered during the collection menstruation to brand informed decisions close how to proceed. The procedure too uses the information gathered during initial analysis to come upwards to a conclusion close what changes, if any, are important plenty to pursue for hereafter action. That activeness is taken according to information came from the information scheme which results inwards improving character in addition to production.
5) References
- Shahbaz Akhter, Loom Data Wireless Weaving Monitoring & Planning, Published on July 25, 2015.
- Official website of Electrocom engineering pvt. Ltd., India
- Classic loom information logger Online Data Acquisition System for Textiles (www.clddatalogger.com)
- www.semitronik.com
- “Loom production monitoring system” using ‘All the production sensor amongst spider web interface unit’.
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