Now You Know Procedures for Preparation of Off-Line Bale Management System
Tuesday, 15 May 2018
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Procedures for Preparation of Off-Line Bale Management System
Bale Management:
Simply, bale management is the management of bales selection and bales distribution to achieve acceptable quality and cost.
According to USTER technology “The choice of cotton bales according to the fiber characteristics in order to achieve acceptable and economical processing condition and a constant yarn quality is called bale management.”
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| Fig: Cotton bale management |
- On-line bale management
- Off-line bale management
- Traditional bale management
- Modern bale management
In this article I will discuss on off-line bale management system only. An off-line bale management is prepared from the following activities:
1. Identification:
1. Identification:
- To identify bales according to test parameter, identification is needed.
- The same identification number is inserted onto bale and sample packet.
The sample collect from the bales to carry out fiber quality test. Sample weight approximately 25-30gm.
3. Sample condition:
Samples are conditioned for obtaining reproducible test result.
4. Sample testing:
- Samples are tested in HVI, MVI, LVI.
- Before testing machine is checked by standard. Sample and calibrated if needed.
- Tested parameter of fiber is stored in the HD of HVI.
- Preparation of fiber database over long period is performed either in HVI or separate database storage device.
The stored data is export or import to suitable from hard disc for working procedure.
7. Analyzation and categorization:
- The fiber parameter data is then analyzed and border line of parameter is selected.
- Quality data distribution i.e. categorization of bales is carried out for right quality.
8. Preparation of lay down plan:
- After categorization of total bales, for each lay down, bales are selected.
- After selection of lay down bales, lay down plan is prepared for optimal quality.