Basic Procedures Of Denim Textile Srinkage In Addition To Shade Checking


Article is Written By
Bidhan Sarker
Wash Technician
Kiabi International Supply Services Ltd, BD liaison office.
Contact:bdn.srkr@gmail.com


Denim Fabrics are weaved & Finished batch wise in addition to finally delivered inwards rolls. Moreover, coloring fading variation during washing is real mutual inwards Denim production. So, it’s real of import that same category or same make denims are cut, sew together in addition to launder together to hold the consistency along amongst the whole production. As good equally Similar shrinkage grouping maintenance is also of import to hold the garments measurements are inwards acceptable range.

To cheque in addition to maintain all those issues Shrinkage & Blanket shade grouping is real of import steps inwards Denim industry.Let’s encounter those basic physical care for in addition to checking points.



All Together Blanket: 

This is the primary checking in addition to segregation stage.

  •   Swatch size should live 12” inwards length in addition to 8” inwards width
  •   Need to attaché dorsum side supporting fabric
  •   Same equally the launder target, 1 recipe. No segregation.
  •   Should apply dry out physical care for if Standard conduct hold in addition to conduct hold to accomplish the coloring from washing.
  •   2sets necessitate to wash. 1 for segregation in addition to or therefore other for the reference copy.
  •   After washing shade segregation are done past times mark shade number to hold same menage unit of measurement shades

Group Blanket:

 This is the Second checking in addition to segregation phase where shade wise recipe variation is gear upward off.
  • Swatch size should live 8”X8”
  • According to the shade segregation, iv sets of same (same cutting slice arrangement) blankets where two sets are washed, in addition to two sets are kept unwashed
  • If the unwashed shade variations are also high, in addition to then closer shades are sewing together in addition to launder separately to larn maximum required shades.
  • Cross cheque amongst the measure for the maximum shade consistency inwards a same group
  • After checking in addition to marking, snuff it along for the coloring continuity card 

Color Continuity Card:  

This is the terminal documentation in addition to representation phase to cheque the whole consignment shades at a glance
  • After washing all together blanket swatches they should live segregated for shade in addition to used to brand coloring continuity card
  • Washed swatch size should live 6” inwards length in addition to 7” inwards width. Before launder swatch size should live 6” inwards length in addition to 3.5” inwards width. [Buyer requirement wise size powerfulness live changed]
  • Swatches should live arranged inwards the coloring continuity carte according to the shade menage unit of measurement in addition to lighter-darker.
  • Shade wise stuff details are mentioned inwards the carte therefore that it tin live easily track.


Shrinkage Test Process: -

  •  Every scroll must live tested for shrinkage.
  •  Shrinkage recorded inwards shrinkage exam report
  •  Need to cheque number against amongst supplier FDS (Fabric Data Sheet)
  • One shrinkage grouping must non conduct house 3% variations lengthwise/width wise. In representative of warp or weft shrinkage exceedes 3%, sub grouping is necessary equally illustrated below.
  • For each shrinkage grouping necessitate to brand a size gear upward in addition to if required necessitate to revise patterns.

Example: - Warp make %- 1,2,3,4,5,6

                   Weft make % :3, 4, 5

Shrinkage group
Warp range
Weft range
1
1, 2, 3,
3, 4, 5

2
4, 5, 6
3, 4, 5

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