Yaa Maintenance Physical Care For Of Telephone Spinning Machine

Maintenance Procedure of Ring Spinning Machine

Mustaque Ahammed Mamun
Department of Textile Engineering
Dhaka University of Engineering & Technology (DUET)
Cell: +8801723300703
Email: mamuntex09@gmail.com

Maintenance

Maintenance may live defined every bit the chronological procedure of systematic activities done for keeping the m\c or equipment’s at the oestrus score for good run or its proper services.

Maintenance tools

All the textile mechanism both procedure together with related ones are high performance machinery together with they pick out to maintained good to ensure their high performance and efficiency. Also proper maintenance ensures their long operating life.

The next types of maintenance are carried out inwards the factory:

Schedule Maintenance: Here mainly all the machines are checked on the solid soil of a fixed schedule of time. Different machine parts are opened, cleaned, lubricated, gauged together with replaced if necessary.

Predictive Maintenance: This type includes maintenance of machine parts on the solid soil of suspicion that they consists occupation together with volition cause greater occupation inwards future. It also includes the gear changes that are done to adjust count, ktex etc of mechanism together with overhauling.

Breakdown Maintenance: When a machine stops due to failure of machine parts, thus it is called machine breakdown. The maintenance that is done to repair together with become inwards ready to run is called breakdown maintenance.

The points that are checked during the maintenance of unlike machines every bit good every bit unlike lubricating points are given inwards the next department –

Blow-room:

Maintenance Points: 

Machine Name	Maintenance Point	Work to live Done
Unifloc A11	Fan Impeller	Checking .
	Inside Swivel Tower unit	Cleaning.
	Take-off Roller/Retracting Roller/Swivel Flaps	Cleaning together with Checking.
	Covering belts/Ducts	Cleaning, Checking together with Tension.
	All types of Belts/Rollers	Cleaning, Checking together with Tension.
	All drive Chain	Cleaning, Checking, Tension together with Oiling.
	Guard	Checking.
	Gear Motor of Retracting Rollers	Check Oil Level.
	Tooth Segments	Checking.
	Brake Lift Drive	Check Oil Level.
UniClean  B11/B12	Sealing Strips (Lock Roller)	Cleaning
	Grid Bar	Cleaning
	Inside of Drum together with Grid adjustment	Cleaning
	Perforated canvas for dust extraction	Cleaning, Checking, Adjusting
	V-Belt for Drum Drive	Tension
	Lock rollerdrive chain	Cleaning,Checking
	Inner part of the spike feed lattice	Cleaning
Unimix         B-70/B-71	All types belts	Checking, Tension
	All drive Chain	Cleaning, checking, tension, Oiling
	Separating vanes, Exhaust air chambers	Cleaning
	Storage department inner chamber	Cleaning
	Rivets & spikes of spiked feed latice	Cleaning, checking
	Roller	Checking
	Conveyor belt	Checking, Cleaning
	Closing flap & spike feed	Checking
	Spike feed lattice bearing	Checking
	Cotton filter	Tension
	All Gear box	Check crude oil level
	Stripping roller	checking
Uniflex B-60	Lamella chute	Cleaning
	All drive chain	Checking, Cleaning, Oiling
	Saw molar roller	Checking, Cleaning
	Grid Bar	Checking, Cleaning
	All Seals	Checking
Condenser A-21	Drum seal	Checking
	Stripper	Cleaning, Checking
	All types belt	Cleaning , Checking, Tension
	Perforated drum within or outside	Cleaning
	All bearing	checking
	Take off roller	Cleaning
	Outside the m/c	Cleaning
	Material inwards , out together with exhaust line	Checking,Cleaning

 

Lubrication Points:

Machine	Lubricating Points	Lubricants	Intervals
Unifloc-A11	All roller chain	Mobil Gear 632 or Chain Spary Hotemp 2000 Spary	25 to 45 Days
Unimix B-70	All roller chain	Mobil Gear 632 or Chain Spary Hotemp 2000 Spary	25 to 45 Days
Uniflex B-60	All roller chain	Mobil Gear 632 or Chain Spary Hotemp 2000 Spary	25 to 45 Days
Uniclean B-11	Chain of lock roller	Mobil Gear 632 or Chain Spary Hotemp 2000 Spary	25 to 45 Days

 

Carding: 

 

Maintenance Points: 

SL NO.	Maintenance Point	Work to live done
01.	Carding element	Cleaning
02.	All bearing condition	checking
03.	Flat to cylinder setting	Checking
04.	Front auto leveler surroundings	Tension,Cleaning
05.	Cylinder inside	Cleaning
06.	Cylinder gasket	Checking
07.	Stripping knife	Checking
08.	Can turntable	Cleaning
09.	Card wearable condition	Checking
10.	All suction points	Checking, Cleaning
11.	Detaching unit	Cleaning
12.	Chute	Cleaning
13.	All types belts	Tension, Checking
14.	Flat drive belt	Tension

 

Lubrication Points:  

SL NO.	Lubricating Point	Suggested Lubricating	Intervals
01.	Cylinder bearing	Grease EP-2	(10-14) months
02.	Bearing of the bill of fare flats,cleaning brush together with cleaning comb	Grease EP-2	(10-14) months
03.	Card apartment drive	Kluber plex BEM34-132	(10-14) months

 

Unilap: 

 

Maintenance points:

Maintenance Area	Maintenance Points	Work to live done
Table calendar	Top cleaning device & bottom cleaning device	Clean together with depository fiscal establishment check its physical condition
Suction Unit	Mote knives, waste product suction pipes	Clean together with depository fiscal establishment check suction properly
	Filter	Clean together with depository fiscal establishment check condition
Sliver feed frame	Sliver guide, conduct rolls	Clean properly together with depository fiscal establishment check setting
Drafting system	Top & bottom rollers , tension bar	Clean, depository fiscal establishment check guess together with reset if required
Drive units	All belts together with chains	Clean, depository fiscal establishment check tension, greasing together with apply grease if required
Safety device	Safety switch, pneumatic switch	Check functioning
Lubrication	Drafting gear box, principal gear box together with all greasing point	Check crude oil score together with set crude oil if required, also depository fiscal establishment check greasing
Gear Units	Setting gear	Clean together with depository fiscal establishment check gear meshing, vibration, abnormal audio etc.
Lapping unit	Lap conduct plate	Clean together with depository fiscal establishment check condition
	Condenser roller	Clean properly
Electrical function	Motor, electronic board, limit switch, proximity switch etc.	To live cleaned together with checked yesteryear electrical persons.
Nut together with bolt	Drafting gear box, principal gear box, lap roller drum, lap plate etc.	Tightness depository fiscal establishment check together with brand right if required.
Trolley	Trolley wheel, pneumatic system	Clean the bicycle together with the outer surface

 

Comber:  

 

Maintenance Points:

Maintenance Area	Maintenance Points	Work to live done
Delivery Unit	Feed table, trumpet, calendar roller, tabular array funnel	Clean together with depository fiscal establishment check condition, adjust if required
	Top combs, clearer rolls together with flats, bearing of the bottom roller, circular comb, filter, limit assemblies	Clean together with depository fiscal establishment check condition, adjust if required
	Nipper, nipper lever on in-feed side, circular comb brush	Clean together with depository fiscal establishment check condition, adjust if required
	Feeding throats, feed roller, nipper lips, transcend detaching roller, fleece conduct plates, transcend delivery roller, lap plate	Clean together with depository fiscal establishment check status together with gauge, adjust if required
Draft system	Stripper, Top together with bottom roller	Clean properly, depository fiscal establishment check physical condition
Belt tension together with condition	Timing belt, apartment belt, V-belt	Clean all the belt, depository fiscal establishment check tension together with adjust if required
Gauge points	Setting together with status of transcend comb, circular comb brush	Gauge depository fiscal establishment check together with adjust if required
	Roller, nipper feed plate, nipper gauge, bottom detaching roller gauge	Gauge depository fiscal establishment check together with adjust if required
Machine Side	Outer surface of the machine together with condition	Clean properly
Gear Box	Oil score inwards gear box	Check crude oil score together with apply crude oil if necessary
	All gear	Check gear condition, right if required
Can changer	Chain tension on plough table	Clean together with depository fiscal establishment check condition, adjust if required
Greasing points	Bearing, bush of the transcend detaching roller	Clean together with check, grease if required
	Drafting roller, strip nipper frame, lower delivery together with tabular array calendar	Clean together with check, grease if required
	Batt tension roll axles together with other greasing points	Clean together with check, grease if required
Nut-Bolts	Top comber nipper, circular comb, transcend roller pressure, principal gear box, index wheel, all pulley, tin wheel, coiler wheel, lap feed plate, lap roller nut-bolt.	Check tightness together with brand right if required.
Electrical parts	Motor, motor fan, photo-cell, limit switch, electronic board, connector cable	Check together with build clean yesteryear electrical person

 

Finisher Draw Frame: 

 

Maintenance Points:  

Maintenance Area	Maintenance Points	Work to live done
Auto leveler	Funnel, scanning roller, contact roller, gatherer, boom together with stripper	Clean together with depository fiscal establishment check their condition, brand right if required
Drafting Zone	Top & bottom roller	Clean together with depository fiscal establishment check its gauge, reset if required.
	Pressure bar, circular conduct bar, transcend roller, weighing frame, funnel, condenser, trumpet, coiler	Clean properly, depository fiscal establishment check physical condition
Suction system	Filter box, filter screen, fan blade	Clean properly together with depository fiscal establishment check filters together with blade condition.
Can changer	Can Plate	Clean together with depository fiscal establishment check that it plant correctly
	Gear	Clean, depository fiscal establishment check meshing condition, vibration, abnormal dissonance etc.
	Power cylinder	Clean together with depository fiscal establishment check that it is working correctly.
Belt tension together with condition	Flat belt, V-belt, timing belt	Clean all the belt, depository fiscal establishment check tension & adjust.
Gear box	Planetary gear box	Check crude oil score together with set crude oil if required
Nut-Bolt	Top roller lock, pulley nut-bolt, creel nut-bolt, drafting zone nut-bolt	Check tightness together with brand perfect tightness
Electrical parts	Motor, fan, limit switch, proximity switch, creel lite barrier	Clean together with depository fiscal establishment check yesteryear electrical persons
Outer Surface	Outer surface of the whole machine	Clean properly

 

Simplex: 

 

Maintenance Points:  

Maintenance Area	Maintenance Points	Work to live done
Back Side	Creel	Clean together with depository fiscal establishment check bearing condition
	Balancing limit together with chain	Clean together with depository fiscal establishment check greasing
	CWC	Clean together with depository fiscal establishment check belt tension together with condition
	Creel chain	Clean together with depository fiscal establishment check greasing
	Grease score inwards the grease pump	Check grease score together with apply grease if required, Check grease pump
	Photo cell	Clean yesteryear soft cloth
	Rack groove	Clean together with depository fiscal establishment check greasing
GE head	Belt tension together with its condition	Check together with adjust if necessary
	Lifter gear box, principal gear box	Check crude oil score together with filter together with set crude oil if required
	Gear setting	Check gear meshing, discovery vibration, audio etc.
	Bearing together with greasing point	Check bearing condition, vibration together with sound, depository fiscal establishment check greasing together with apply grease if required
	All nuts together with bolts	Check tightness together with become inwards right if required
OE Head	Sensor	Clean all the sensor amongst soft cloth.
	Blanching chain	Clean together with depository fiscal establishment check greasing
Drafting Zone	Traverse bar together with sliver guide	Clean, depository fiscal establishment check setting
	Top & bottom roller	Clean, guess depository fiscal establishment check together with adjust if required
	Condenser assembly	Clean, depository fiscal establishment check assembly together with brand right if necessary
	Top & bottom clearer cloth	Clean, depository fiscal establishment check condition
	Neck bearing of bottom roller	Clean, depository fiscal establishment check embrace missing or broken, nipple missing or broken, supersede if required
	Cradle unit	Clean together with depository fiscal establishment check performance together with have on together with tear
	Pressure arm	Check pinnacle guess together with re-adjust if required
	Top & bottom apron	Clean properly amongst suitable detergent, depository fiscal establishment check status for replacement
Flyer rail & Bobbin rail	Bobbin Rail & Seal	Open the cover, Clean it & depository fiscal establishment check the gear condition
	Flyer cap	Clean together with laid properly
	Flyer together with its gear	Clean, depository fiscal establishment check gear meshing condition
	Shaft	Clean together with depository fiscal establishment check condition
Outer surface	Outer surface of the machine	Clean the outer surface properly

 

Ring Frame (RX-240): 

 

Maintenance points:

SL NO.	Maintenance Points	Work to live done
01.	Top cot roller together with cradle	Cleaning
02.	Travers rails of roving guide	Checking, Adjusting
03.	Gear Bearings	Checking
04.	Top together with bottom apron	Cleaning
05.	Teeth surface of all gears at caput stock	Cleaning, Checking
06.	Mesh clearance of the gears	Checking
07.	Fluted roller bearings	Checking
08.	Bottom fluted roller	Cleaning
09.	Suction tube	Checking, Adjusting
10.	Top & bottom apron	Washing
11.	Gauge of traveler	Checking, Adjusting
12.	Spindle blade	Checking
13.	Ring rail pinnacle gauge	Checking, Adjusting
14.	Top roller gauge	Checking, Adjusting
15.	Ring rail seat gauge	Checking, Adjusting
16.	Balloon command band center	Checking, Adjusting
17.	Top roller arm push clitoris per unit of measurement area gauge	Checking, Adjusting
18.	Lappet rail pinnacle gauge	Checking, Adjusting
19.	Filter box	Checking

 

Lubrication Points:

SL NO.	Lubricating Point	Suggested Lubricants	Interval
01.	Tim pulley shaft bearing	Mobilux EP-2	(05-07) Months
02.	GE gearing	Mobil gear crude oil 632	(05-07) Months
03.	Spindle bolster	Mobile velocite crude oil 6	(05-07) Months
04.	Drive shaft bearing	Mobilux EP-2	(05-07) Months
05.	Tape tension  pulley bearing	Molilith SHC-100	(05-07) Months
06.	Screw shaft lifting gear	Mobilux EP-2	(05-07) Months
AUTO DOFFER
07.	Spar gear inwards the gear box	Mobilux EP-2	(05-07) Months
08.	Screw shaft inwards the ability cylinder	Mobilux EP-2	(05-07) Months
09.	Taper roller bearing inwards the ability cylinder	Mobilux EP-2	(05-07) Months
10.	Crank lever bracket	Mobilux EP-2	(05-07) Months

 

Auto Coner: 

 

Maintenance Points:

Maintenance Area	Maintenance Point	Work to live done
Waxing Device	Waxing shaft	Cleaning together with checking whatever damaged(cut)
	Pressure fork	Cleaning together with checking whatever damaged(cut)
	Locking flap	Remove the yarn accumulation together with cleaning
	Yarn trap	Remove the yarn accumulation
	Guide Plate	Cleaning the wax properly
Splice Unit	Splice cutter	Cleaning together with apply R.S. – 400
	Prism together with its cover	Cleaning the prism yesteryear compressed air
	Untwist nozzle	Clean/wash yesteryear petrol & brush, checking the position
	Clamping guide	Cleaning yesteryear cloth
	Pointer	Checking the seat of similarity
	Feeder arm	Checking the position
Tension Device	Rubber sleeve	Cleaning
	Sensor (Tension)	Cleaning carefully together with adjust if required
	Cutter	Cleaning together with apply RS-400 spray
	Lower cease sensor	Cleaning the sensing area
Cradle Holder	Package adapter	Check for unobstructed rotation
	Sliding part (cradle)	Cleaning together with apply silicon oil
	Cradle sensor	Check its embrace together with screw
Magazine	Circular magazine	Dis-assy, check, build clean together with refixing
	Chute door	Cleaning, centering check
	Ejector	Cleaning & displace check
	Bobbin peg	Cleaning
Conveyor belt	Deflection roller	Remove liberate yarn ends from the deflection rollers
	Tensioning Device	Remove embrace from the belt tensioning device of the conveyor belt together with take away yarn laps / jam if required
OHTC	Rail	Cleaning
	Filter	Cleaning yesteryear compressed air
	Shifter	Cleaning together with set i driblet silicon oil
Suction cease together with Head stock		Cleaning the wing waste product from caput stock together with suction device compartment
Checking together with Gauging	Suction arm	Checking (adjust if required)
	Cradle vibration	Checking (adjust if required)
	Paper cone to drum	Checking (adjust if required)
	Bobbin peg centering	Checking (adjust if required)
	Dust collection assym. (OHTC)	Checking (adjust the alignment if required)
	EYC	Checking the sensitivity
	All kinds of nut & bolt	Nut-bolt checking, tightening if required

 

Lubrication Points: 

Lubrication Points	Used Lubricants	Intervals
Lubricate the RH packet adapter	Silicon crude oil (S-1000)	1 month
Apply the maintenance spray (RS-400) on both splice cutter together with lower yarn cutter	Maintenance spray RS-400	1 month
Lubricate the LH packet adapter	Shell Alvania grease – R2	4 months
Lubricate the RH packet adapter	Kluberplex BE 32-222	1 year
Lubricate the suction drive motor	Shell Alvania grease – R2	4 months
Lubricate all internal rotating parts	Lithium grease containingMos2 / Molykote spray	4 months
Lubricate all bearing points of the gear	Lithium grease containingMos2 / Molykote spray	8 months
All toothed bicycle together with toothed segment of cardinal housing	Shell Alvania grease – R2	8 months
Lubricate the yarn conduct drum	Shell Alvania grease – R2	2.5 years

 

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