Yaa Melange Yarn - A Dissimilar Weaving Culture
Wednesday, 19 December 2018
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It is known fact that Melange yarns are spun past times mixing dyed & un dyed fibres amongst varying degrees, too dyed fibres are remarkably damaged during production, developing deep cracks/saw teeth effects on fibre, resulting decrease inwards mechanical & physical properties of yarn every bit under.
1. Increase inwards % of brusk fibres
2. Loss of yarn trace
3. Loss of elongation
4. Increased yarn Imperfections
Warping
1. Suggested to piece of employment next classification nautical chart for right application every bit per the count of warp. (General guidelines – applicable for all)
Heddle
Melange yarns |
2. Loss of yarn trace
3. Loss of elongation
4. Increased yarn Imperfections
- More Thick & Thin Places
- Increased Neps
- Increased Yarn Hairiness
Warping
- Care to live taken to avoid additional abrasion on each & every end.
- Unwinding should live smoothen (check creel angle & rectify whatever deviation)
- Optimum warping speed to live determined to avoid halt breaks.
- Size recipe to live decided amongst proper binding lineament & viscosity
- Try to brand warp surface every bit soft every bit possible.
- Size penetration & skillful coating, added cohesive trace too sustained elongation are real essential.
- Never let to become warp over dry. Melange warp due high imperfections is real sensitive to moisture. It is, therefore, suggested to avoid over drying during sizing particularly during start & finishing of sizing (Doffing of sized beam & Starting of novel Beam).
1. Suggested to piece of employment next classification nautical chart for right application every bit per the count of warp. (General guidelines – applicable for all)
Heddle
Eye Size (mm) | Thickness (mm) | Density per inch | Application |
5.5 * 1.2 | 0.2 | 34 | 40s Ne to 100 Ne |
5.5 * 1.2 | 0.25 | 32 | 40s Ne to 100 Ne |
5.5 * 1.2 | 0.3 | 30 | 40s Ne to 100 Ne |
6.5 * 1.8 | 0.2 | 22 | Below 40s Ne, till 10s Ne |
6.5 * 1.8 | 0.25 | 21 | Below 40s Ne, till 10s Ne |
6.5 * 1.8 | 0.3 | 20 | Below 40s Ne, till 10s Ne |
Drop Pins
Height (mm) | Thickness (mm) | Density per inch | Application |
165 | 0.2 | 50 | 60s Ne & above |
| 0.3 | 35 | 20s Ne to 50s Ne |
| 0.4 | 25 | Below twenty Ne |
2. Melange warp due stone oil surface feel, it real essential to accept intensive assist during Weaving – amongst optimised tuning of tension & related settings along amongst extra precautions to avoid unnecessary abrasions throughout the warp sheet.
Short information nearly Ganesh Bijur:
Short information nearly Ganesh Bijur:
- Technically Qualified, Computer Literate, & Knowledge of QMS Standards
- Total Experience of 29 years inwards reputed Textile Mills.
- Yarn Dyed Shirting, Home Furnishing, Upholstery & Curtain Fabrics, Terry Towel, Denim & Dress Materials etc for Domestic & Export Market.
- Cotton, Polyester, Silk, Wool, Viscose, etc & Blends
- BENNINGER, KARL MAYER, JUPITER, TSUDAKOMA, TOYODA, PICANOL & Other European/Japanese Machineries
- AIRJET, RAPIER, & PROJECTILE Weaving Technology