Yaa Caustic Washing Procedure Alongside Limitation

Caustic Washing Process amongst Limitation
Mayedul Islam
Merchandiser at Fashion Xpress Buying House.
Badda, Dhaka, Bangladesh.
Email: mayedul.islam66@gmail.com



Caustic launder
Garment washing is a novel tendency inwards textile in addition to clothe sector. There are diverse types garment washing. Among them Caustic Wash is 1 of the pop in addition to mostly used physical care for of Garment Washing. Caustic launder is a treating a production amongst a solution of caustic soda to take away impurities. Caustic wash mostly doing on Reactive dye, Sulpher dye, Direct dyed or printed Garments. 

Garment washed snap shirt
Caustic launder is required for the next reasons:
  • To fading/old looking impact on Garment in addition to seam abrasion affection seam area.
  • To take away the size materials, starch from the garments.
  • Dust, dirt, fossil oil spot, impurities etc. are removed that may come upward from during physical care for i.e. cutting, stitching in addition to the dorsum process.
  • To increment the color fastness & rubbing fastness.
  • For soft feeling to habiliment the garments.
  • To increment the hairiness on garments this increases its former await appearance.
  • To accomplish the buyer reference sample
Discoloration produced is normally to a greater extent than apparent depending:-
  1. On forcefulness of the bleach liquor
  2. On bleach liquor quantity
  3. On temperature in addition to
  4. On handling time.
Caustic washing process:
The washing physical care for follows the bellow mentioned steps.

First Step:
Supposed a lot size 80kg garments.
  • Add H2O at L: R = 1: 8.............. 640 liter
  • Machine Running.
  • Add Caustic soda (NAOH) at 1.60 gm / liter ....... 1024 gm.
  • Add Detergent.............. at 0.8 gm / liter ......... 432 gm.
  • Temperature........... 50°c to 60°c.
  • Time (Depend upon the shade) ....... xx to lx min.
  • Drop the liquor.
  • Wash mutual depression temperature H2O for iii min.
Second Step: Neutral launder
  • Add H2O at L: R = 1: v ......... 400 liter.
  • Add Acetic Acid at 1 gm / liter ............. 400 gm.
  • Time................................... v min.
  • Here acetic acid is used to neutralize the garments from alkaline metal medium
Third Step:
  • Add H2O at L: R = 1: 6.............. 480 liter
  • Machine Running.
  • Add Acetic Acid at 0.5 gm / liter ............ 240 gm.
  • Add Flax softener at 0.6 gm / liter........... 288 gm.
  • If to a greater extent than soft operate silicon at 0.6 gm / liter ... 288 gm.
  • Time................................ 10 to xx min.
  • Drop the liquor.
  • Unload the garments on trolley
Fourth Step: Hydro- extractor machine.
Hydro-extraction the garments to take away excess H2O from the Garments. Time required well-nigh ii - iv minutes.

Fifth Step: Steam dryer/Gas dryer
  • Load on steam dryer - l kg
  • Running the machine
  • Temperature - 60°c - 70°c
  • Time - xl - l min for dry.
  • Time - 10 - fifteen min for mutual depression temperature dry.
OR,
  • Load on gas dryer - l kg,
  • Running the machine
  • Temperature: - 70°c - 85°c for dry.
  • Time: - xxx - 35 min for dry.
  • Time: - 10 - fifteen min for mutual depression temperature dry.
Sixth Step:
After drying garments become to character department in addition to depository fiscal establishment tally the garment, skilful character garment volition hold out delivery in addition to Deep shade 1 time to a greater extent than rewash, other character Garment rectify thus delivery.

Limitations of Caustic launder
  1. Process is hard to control.
  2. Problem of yellowing.
  3. Required antichlor handling Causes corrosion to stainless steel.
  4. Harmful to human health.
  5. Source of environmental pollution. 
 

Iklan Atas Artikel

Iklan Tengah Artikel 1

Iklan Tengah Artikel 2

Iklan Bawah Artikel