Yaa Overview Of Denim Cloth Production Amongst Menses Nautical Chart
Thursday 13 December 2018
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Overview of Denim Fabric Production amongst Flow Chart
Md. Nure Alam
Teaching Assistant at Dept. of Textile Engineering
Daffodil International University
Dhaka, People's Republic of Bangladesh
Email: nure23-4238@diu.edu.bd
Teaching Assistant at Dept. of Textile Engineering
Daffodil International University
Dhaka, People's Republic of Bangladesh
Email: nure23-4238@diu.edu.bd
Introduction:
The broad consumption of denim past times fashion globally has created a novel chance for Bangladesh. The manufacture inwards People's Republic of Bangladesh shortly has thirty denim producing factories amongst full investment of over USD 1 Billion. The monthly productions of denim stands at thirty 1000000 yards per calendar month spell the postulate of nearly sixty 1000000 yards. To fulfill the residual demand, imported thirty to 35 1000000 yards per calendar month from countries similar China, Republic of Republic of India & Islamic Republic of Pakistan which average value is USD 75 million. In this article I volition grade production of denim textile amongst procedure flowchart.
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| Fig: Denim textile production |
Denim textile production section:
Yarn shop section.
↓
Warping section.
↓
Weavers beam grooming section( Scouring, Dyeing, sizing section)
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Weaving section.
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Finishing department (Singing, Mercerization).
↓
Fabric store.
Warping section:
Cone from winding.
↓
Creeling.
↓
Control organisation
↓
Reed
↓
Measuring device
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Winding on beam .
Yarn shop section.
↓
Warping section.
↓
Weavers beam grooming section( Scouring, Dyeing, sizing section)
↓
Weaving section.
↓
Finishing department (Singing, Mercerization).
↓
Fabric store.
Warping section:
Cone from winding.
↓
Creeling.
↓
Control organisation
↓
Reed
↓
Measuring device
↓
Winding on beam .
Weavers beam grooming past times continuous method:
1. Warp beam creeling.
2. Scouring
3. Dyeing: Slasher dyeing is done for warp yarn. There convey ii ways for dyeing such equally (bottoming in addition to tapping.)
***Bottoming Process:
Sulphur Dyeing.
↓
Washing.
↓
Indigo dyeing.
↓
Washing.
↓
Oxidation.
↓
Washing.
*** Topping process:
Indigo dyeing.
↓
Washing
↓
Sulphur Dyeing.
↓
Washing.
↓
Oxidation .
↓
Washing.
Sulphur Dyeing.
↓
Washing.
↓
Indigo dyeing.
↓
Washing.
↓
Oxidation.
↓
Washing.
*** Topping process:
Indigo dyeing.
↓
Washing
↓
Sulphur Dyeing.
↓
Washing.
↓
Oxidation .
↓
Washing.
4. Sizing.
5. Weavers beam.
Weaving section:
1. Air jet loom used for producing fabric.
2. Example of Loom card.
- Weave design: 3/1 R.H.T
- EPI & PPI: 65 & 42.
- Total ends: 4440.
- Beam length: 2000m.
- Fabric construction:
- Total air jet loom: 66
- Singing in addition to desizing process.
- Mercerization process.
***Offline character control:
- Yarn breakage.
- Pump pressure.
- Warp beam creeling.
- Temperature.
- Shade%.
- Dyeing solution feeding.
- Strength test.
- Check shade%.
- Fastness properties test.
- Oil spot.
- Impurities inwards yarn.
***Offline character control:
- Thread breakage.
- Auto selvedge cutting.
- Tension maintain.
- GSM of fabric.
- EPI in addition to PPI.
- Fabric shade%.
- Oil spot.
- Strength exam etc.
***Matrohm machine:
- Testing the indigo inwards the sample g/l.
- To decide redox inwards dyed sample.
- To stair out pH
Finally amongst the attention of this theme nosotros learned nigh the denim textile production process. We besides learned nigh dissimilar procedure in addition to part of dissimilar equipment that is used for the denim textile production.
Resource on Denim- You tin besides like:
- What is Denim | Different Types of Denim
- Process Flow Chart of Denim Manufacturing
- Denim Manufacturing Process from Fiber to Finishing
- Overview of Denim Fabric- Types in addition to Manufacturing Process of Denim
- Knitted Denim Manufacturing in addition to Limitation of Woven Denim
- Application of Recycled Denim
- Innovation inwards Spinning Technologies for Denim Wear
- Denim Washing | Types of Denim Washing | Process of Denim Washing
- Different Types of Dry Process for Denim Wash
- Denim Wet Processing: Importance of Blanket Wash
- Bleach Wash of Woven Denims: Analysis of earlier in addition to later on Wash Properties
- Performance Analysis of Denim Garments past times Bleach Wash
- Latest Dry Washing Techniques inwards Denim Garments
- Different Types of Denim Fabric Used inwards Apparel Manufacturing
- Different Types of Jeans for Men's in addition to Women's
- Denim Garment Finishing Treatments: Types in addition to Process
- Enzyme Wash Process of Denim Mens Long Pant inwards Medium Shade
- Acid Wash Procedure on Denim Jeans
- Stone Wash on Denim Garments