Yaa Production Of Men’S Long Sleeve Shirt Inwards Rmg Industry

A Focus on the Production of Men’s Long Sleeve Shirt inwards Export Readymade Garment Industry

R.S. Balakumar
M.A.(SOCIOLOGY ), M.L.M.(Labour Management), Pursuing MBA (EXECUTIVE) inwards (FASHION-TECH), MISTE., Chennai, Bharat
Cell: +91-9283182955
Email: rsbalakumar1953@gmail.com

Present scenario of the mentioned production information has been taken from the export garment manufacturing Industry inwards Chennai.

Production capacity is commonly varying subdivision to i manufactory to about other this is because of the science based on sewing machine operators, sewing room masters / supervisors, working atmosphere in addition to availability of the sophisticated sewing machineries, quilts in addition to attachments, workers motivation production incentives in addition to allowing the necessary benefits to the operators.

Men’s Long Sleeve Shirt

Multi science preparation for sewing operators in addition to necessary benefits given to skilled worker volition brand less absenteeism every bit good every bit production increase constantly.

Analyzing the sewing operator’s science grid volition live the identical reflection on gaining the higher productivity.

THE STANDARD TIME FOR EACH OPERATION, DAILY PRODUCTION TARGET AND THE NUMBER OF SEWING MACHINISTS

(A) STANDARD TIME OF EACH OPERATION IN MEN’S LONG SLEEVE SHIRTS

Operation No.	Operation	Standard Allowed Minutes
1	Hem bag mouth	0.15
2	Crease pocket	0.12
3	Run stitch of neckband autumn amongst interlining	0.70
4	Turn in addition to Press	0.34
5	Top stitch fall	0.40
6	Stay stitch fall	0.20
7	Trim off fall	0.14
8	Hem neckband band amongst interlining	0.38
9	Attach autumn to band	0.49
10	Turn in addition to press	0.30
11	Top stitch band	0.26
12	Trim band	0.15
13	Mark neckband notches	0.18
14	Button holing at band	0.12
15	Button sewing at band	0.15
16	Hem cuff amongst interlining	0.32
17	Run stitch cuff	0.28
18	Turn in addition to press	0.25
19	Top stitch cuff	0.55
20	Buttonholing at cuff	0.25
21	Button sewing at cuff	0.28
22	Set sleeve placket	0.46
23	Finish sleeve placket	0.72
24	Sew label to yoke	0.57
25	Back yoke setting	0.44
26	Sew left front end placket amongst interlining	0.33
27	Buttonholing on left front	0.65
28	Sew bag on left front	0.77
29	Hem correct front end edge	0.30
30	Button sewing on correct front	0.55
31	Join shoulder	0.56
32	Sleeve setting	0.75
33	Side seam in addition to Underarm closing	0.92
34	Cuff setting	0.71
35	Hem bottom	0.78
36	Close collar	0.70

Total fourth dimension per garment = 15.22 Minutes

Juki sewing: Machines lock stitch made inwards Japan.

(B) DAILY PRODUCTION TARGET
Our daily production target volition live 500 garments per solar daytime

(C) THE NUMBER OF SEWING MACHINISTS ARE REQUIRED
We require 17 sewing machinists for achieving the inwards a higher house production target per day. The disclose of sewing machinists tin live calculated past times the next formula:

Working Time / solar daytime x Number of sewing Machinists

................................................................................. = Daily production Quantity

Total fourth dimension per garment

Let,

Y live the disclose of sewing machinists

480 x Y

............. = 500 Garments

15.22

=> 480Y = 500 x 15.22
=> 480Y = 7610
=> Y = 15.85
=> Y = sixteen Sewing Machinists

According to this calculation method, nosotros should require sixteen sewing machinists for producing 500 garments at 480 minutes per day.

However, sewing machinists cannot move 480 minutes per solar daytime without whatsoever intermission since they are the human being. For instance, they bespeak to become to lavatory, to receive got a potable or receive got a chat amongst other colleagues. If they move 480 minutes without break, they volition experience fatigued which volition comport on their working efficiency. The productivity volition live lowered. Furthermore, when they are absent due to sickness, at that spot is no to a greater extent than sewing machinist to move for their vacancy.

In addition, inwards illustration of complicated styles, nosotros may pass much fourth dimension to complete i garment. The measure fourth dimension of i garment volition live longer, then i or ii to a greater extent than sewing machinists are required that tin stabilize our daily production target. As a result, nosotros bespeak to require I to a greater extent than sewing machinist to brand 500 garments per day.

D. MACHINERY AND EQUIPMENT
Sufficient machineries in addition to equipment are required for producing Men’s woven shirts.

Machinery Type	Quantity
Single Needle lockstitch machine amongst Thread Trimmer	14 sets
Collar Turning in addition to pressing Machine	1 set
Button holing Machine	1 set
Button Sewing Machine	1 set
Cuff Turning in addition to pressing Machine	1 set
Chain stitch Machine	1 set
5-thread over locking machine amongst Safety Stitch in addition to Thread Trimmer	2 sets
Pocket Creaser	1 set
Total	22 sets

Attachments

Hemmer
Template
Swing guess of ¼ inch in addition to 1/16 inch
Folder
Sleeve placket Binder
Roller Feed

Sewing operators’ constant preparation on the chore in addition to off the job, cast room lectures amongst video sessions related amongst sewing operational improvement house an of import characteristic to increase the sewing operators’ science marker mightiness sewing operators’ science grid.

No.	Description	Level
1	Full finished Garment / Sample maker’s position	A+
2	Collar making, cuff making amongst unproblematic operational cognition gained	A
3	Without ------------ neckband making, -- making but --- unproblematic / Operational cognition amongst 502. TFOA m/c operation	B+
4	Front zipper attaching, bag making, pleat making, fifty LT machine functioning known	B
5	Front placket making Button / Button hole side Arm hole transcend border stitch making	B
6	Side torso closing amongst fifty LT M/c. Simple sewing operational known	C
7	Machine command mightiness amongst unproblematic sewing functioning i.e. Buck amongst yoke attaching (using of necessary Folders) placket transcend border stitch amongst ¼th guide / presser foot	T

Conclusion:

Achieving productivity plays an of import business office inwards clothe manufacture inwards acquaint days. Expectation of to a greater extent than orders tin live made inwards a given fourth dimension amongst higher character in addition to productivity is essential.so every bit to increase the productivity to attain the buyer volition brand the good for y'all province of affairs in addition to likewise construct upward expert human relationship amongst our buyers in addition to to a greater extent than in addition to to a greater extent than continuous orders tin live expected from the buyers.

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