Yaa Denim Jeans Washing Machines
Thursday 13 December 2018
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In the past times decade, at that topographic point direct keep been many developments inward denim washing machines. Many machine manufacturers offering diverse kinds of denim washing machines. For to a greater extent than information related to the recent evolution inward denim washing machines, delight see the manufacturers’ Websites.
A denim dyeing in addition to washing manufacturing flora needs the next machines:
Some of import steps inward the processing of denim garments are:
AVANTEC:
The Turbo Pintora garment dyeing machine from Avantec S.R.L., Italy, has dissimilar operating volumes, 1300 L (Turbo Pintora 1.3), 2200 L (Turbo Pintora 2.2), 3100 L (Turbo Pintora 3.1), 4100 L (Turbo Pintora 4.1) in addition to 5000 L (Turbo Pintora 5.0). The machine is driven past times ii motors to furnish maximum handbasket rotation flexibility in addition to has a self-balancing organisation amongst special electro- pneumatic stupor absorbers to ensure perfect stability during the centrifuging phase. It has special fixed in addition to removable beaters to ensure the most appropriate displace of the garments. The Turbo Pintora allows rattling depression liquor ratios. The machine tin live equipped amongst a color kitchen which includes: (1) a tank for chemic products introduction; (2) a tank for dissolving in addition to introducing dyestuff in addition to (3) a tank for dissolving in addition to dosing auxiliaries. All of these systems are controlled past times a microprocessor. The Super Pintora is a novel dyeing organisation that reduces the dyeing time; consequently, at that topographic point is a considerable reduction inward the relevant dyeing costs of most 30%. The Super Pintora tin piece of job at a rattling depression john ratio, betwixt 1:4 in addition to 1:5, in addition to tin avoid those annoying problems of abrasion in addition to mechanical friction of the garments that industrial washers oftentimes have.
The OLA LIMPIA washing machine is an industrial ‘Superspin’ machine for readymade garments. It is peculiarly suited to H2O washes, ‘stone wash’ treatments amongst enzymes in addition to chemic treatments. In this washing machine, a microprocessor permits manual in addition to automatic command of all machine functions. Solarium is constituted past times a ‘double mannequin’, 1 contrary to the other, rotating 180° in addition to a drying area, inward which the 3D effects are fixed at a maximum temperature of lxxx °C. After that, consummate polymerisation of the resin is done inward a traditional static oven, the versatility of this machine allows slowly in addition to unproblematic interchangeability (less than 1 min) of the manikins, to perform, too the traditional horizontal moustaches, also novel 3D effects similar the novel diagonal moustaches or analogous applications on jackets in addition to sports jackets.
Diablo Light Amplification by Stimulated Emission of Radiation machine amongst software permits alter of parameters similar power, frequency in addition to speed to reproduce on the garment whatever form of effect, similar personalised drawing, images, trading marks, whisker number in addition to stripes.
BRONCO:
BRONCO S.R.L., Italy, provides dissimilar machines for washing in addition to dyeing of readymade garments. The rotary machine model LCOs are machines designed for all kinds of treatments on ready made garments such equally enzyme rock wash, rinsing, softeners, milling in addition to dyeing. Front loading washing machines are peculiarly designed for treatments such pumice rock wash.
BLASTEX:
BLASTEX, Brazil, offers dissimilar jeans finishing systems. The BPR100 Compact model is a unmarried caput compact cast thermic press. The BPR150 Simple model has a unmarried Teflon covered caput in addition to large format thermic press. The BPR200 Twin compact is a double Teflon covered caput in addition to compact cast thermic press. The BPR serial is operated amongst manually actuated estrus cast linked to a digital fourth dimension in addition to temperature control. The BPA 700 Thermic is a double caput thermic press for wrinkle effects. This machine is fully automatic, controlled amongst pneumatic actuation amongst digital programmable-logic controller to program, time, speed in addition to temperature. The C1 is a dextramer amongst pneumatic auctioning that produces popping or popcorn number amongst character in addition to repeatability. The X2 is a paw sanding equipment amongst vertical double dummy paw sanding system, rotating in addition to articulated dummies, equipped amongst trigger activity in addition to rotating sandpaper cartridges brush supported past times ergonomic balancer amongst to a greater extent than productivity in addition to less effort. The L2eL2 automática is a horizontal paw sanding dummy amongst ii rotating articulated in addition to inflatable legs. It is easily paw manipulated amongst automatic pressure level controller for inflatable dummies. The J1 works inward vertical in addition to horizontal positions. The dummy rotates, allowing brushing on both sides. The movements in addition to inflation are controlled past times a pedal. The Laser Smart 250 is a Light Amplification by Stimulated Emission of Radiation engraving machine operated amongst 250W plus auto focus correction mirrors marker technology. The Light Amplification by Stimulated Emission of Radiation machine is equipped amongst peak in addition to printing expanse digital adjustment. The P3 Dry Spraying Cabin consists of twin dry out filter cartridges amongst slowly filter cleaning organisation so that 98% of potassium permanganate tin live retained. This machine is operated amongst pneumatic ergonomic pedal trigger for faster application in addition to higher production speed. The serial WAVE is a washing machine suitable for all kinds of washing processes on ready-made garments.
CELIKHAN:
CELIKHAN, Turkey, offers A6 Jumbo washing machine which provides advantages of: (1) saving 50% of procedure fourth dimension in addition to producing effects or bleach without using whatever chemic substance; (2) reducing 90% of chemic substances, 60% electricity in addition to task cost; (3) eliminating dorsum staining problems; (4) cleaning the agricultural wastes; in addition to (5) providing the effects from grayness to bluish bleach on the same garments.
CIBITEX:
CIBITEX S.R.L., Italy, offers denim finishing plants which consist of machines for finishing in addition to achieving dimensional stability on denim fabric. CIBITEX denim finishing lines Pb to a flawless outcome equally regards finally dimensional stability. To obtain a flawless shrinkage in addition to facilitate the shrinkage of this fabric, it is necessary that wet penetrates into the cotton wool fiber amongst a residual wet percent (before entering the shrinkage unit) ranging from 13% to 15%. The best organisation to accomplish this wet content is total impregnation followed past times drying adjusted past times a wet command organisation which ensures the requested wet percentage.
GFK:
GFK, Kingdom of Spain (a create nether Jeanologia), developed high engineering solutions for garment finishing. The MAORI is customised dyeing machine which allows the user to accomplish a number of dissimilar garment dye effects on wool, cotton wool in addition to its blends. The MARGARITA is an automatic machine for industrial exercise aiming at obtaining 3D effects (3D scratch) such equally circular shaped moustache in addition to dorsum knee articulation number on trousers. Its unique engineering offers diverse applications amongst the features: (1) a unmarried operator working the machine; (2) the whisker cast is made inward 5 s; in addition to (3) production upward to 40–50 garments per hour. The SCRUNCH is a high speed garment packing machine for tie-dye, tie-bleach in addition to other localised permanent wrinkling. The POPPING is a high performance textile punching machine to create personalised interruption points on garments inward automatic manner amongst the features of: (1) automatic manner adjustment; (2) needle penetration adjustment; (3) needle belongings mould; in addition to (4) slowly garment handling. The KNEEMATIC is a machine for permanent textile widening to make authentic bombed knee articulation effect. It is the commencement in addition to unique engineering to create vintage knee articulation shape on denim in addition to twills. The TECA is a machine for creating authentic 3D wrinkles on whatever expanse of the garment (moustache, dorsum knee, waist belt, bottom, etc.). The FGM is a textile grinding machine amongst the fastest in addition to most controllable engineering of GFK for automated warp removal to accomplish vintage worn effects in addition to breaks on garments.
JEANOLOGIA:
JEANOLOGIA, Spain, presents the Plug & Design organisation for Light Amplification by Stimulated Emission of Radiation handling which allows creating in addition to improving the fine art of jeans without waste product of fourth dimension inward preproduction. The Rotatex Technology is a rotating tabular array amongst transition inward 1.3 sec amongst absolute precision inward laser treatment. The G2 is a color fading engineering which tin live considered equally an ecological production procedure without (1) whatever toxic emissions to the atmosphere; (2) whatever H2O consumption; (3) whatever toxic dumping; (4) whatever chemicals consumption; in addition to (5) large liberate energy consumption (reduce to a greater extent than than 65% liberate energy for 100 kg of fabric).
OMI washing machinery:
OMI Washing Machinery, Italy, offers automatic systems amongst modules for washing, rock washing, spinning in addition to drying amongst automatic garment loading in addition to unloading. The LSCO 360 TSM High Speed Machine is a machine for garment dyeing amongst loads varying from twoscore to 200 kg. This organisation is made of a motor driven catch amongst variable pressure, which picks upward the dip from the machine, filters it in addition to injects it amongst adjustable pressure level through 500 nozzles distributed in addition to mounted on the axis in addition to also on the ii lateral sides of the rotating handbasket of the machine. The radial injection takes house on the centre in addition to on the length of the handbasket towards the external side in addition to from the lateral sides to the contrary ones, creating a cross injection of the dip that permits a high dyeing penetration on garments inward a small time. The machine is extremely versatile fifty-fifty amongst rattling fragile garments.
TUPESA maquinaria textil:
TUPESA, Spain, offers a broad arrive at of machines for garment processing. For the washing process, washers model Stone is available from TUPESA which is a frontal machine for washing in addition to treating garments amongst enzymatic in addition to rock launder processes. The TUPESA wrinkle costless curing ovens (e.g. WF-80-Gas) are specially designed for the processes in addition to finished garments that demand a curing procedure at high temperature. Its exclusive pattern guarantees a constant in addition to homogenous circulation of the internal air, obtaining identical temperature inward all its compartments. TUPESA makes several models of curing ovens amongst capacities from 10 to lxxx garments in addition to amongst production of 40–80 garments per hr at temperatures of upward to 180 °C. The TUPESA curing ovens direct keep a movable hangers system, divided inward 1 or ii internal departments depending on the model. The heating organisation tin live operated past times electricity or past times gas. TUPESA also provides dissimilar types of mannikins for treating in addition to brushing jeans similar trousers or jackets which is slowly to exercise in addition to install. An independent blowing organisation is used amongst fast in addition to simultaneous air discharge from both legs through a special broad opening drainage valve. Manual or pneumatic organisation clutches amongst blocking organisation inward every position.
TOLON:
TOLON, Turkey, provides machines for garment processing. The Pro Wash series, THW 150, THW 300, THW 400 in addition to THW 500 are heavy service machines used inward rock washing in addition to bleaching of denim garments. They are also used for rinsing in addition to enzyme washing operations. The Comfort Wash washing machines, THW 150CW, THW 300CW in addition to THW 400CW, are manufactured for the same exercise amongst Pro Wash washing machines in addition to the same properties. They are dissimilar from Pro Wash machines inward that they offering simplified compact structure, reduced drive organisation in addition to maximum twoscore rpm pre-extraction. This is also a heavy service machine type used inward rock washing in addition to bleaching of denim garments. It is also used inward rinsing in addition to enzyme washing operations.
TONELLO:
TONELLO S.R.L., Italy, offers garment finishing equipment. The Professional Compact serial are garment dyeing machines amongst a high speed in addition to jet system. The garment dyeing machines are equipped amongst variable speed, extraction equally good equally automatic balancing system. They piece of job amongst opened upward handbasket in addition to amongst the high speed dyeing system.
The Brush Robot Model E4 has been developed for automatic brushing of jeans, that is to give them a ‘used look’ effect. This organisation is a valid option to the sand blasting or chemic processes. It is equipped amongst 4 brushes, ii inward forepart in addition to the other ii on the nurture component of the jeans. To trim down downwardly time, the machine is consummate amongst ii mannikins in addition to so loading in addition to unloading operations tin live performed piece the machine is working. The Brush Robot Model E5 is used for automatic brushing of jeans that is to give them a ‘used look’ effect. This organisation is also a valid option to the sand blasting or chemic processes. Different from the Brush Robot Model E4, this machine works amongst 1 brush controlled past times an anthropomorphic robot. One column, placed inward the centre of the machine, supports a rotating device amongst 3 mannikins. One mannequin is inward a loading in addition to unloading seat in addition to the other ii are inward working positions. Different effects tin live obtained using dissimilar types of brushes in addition to changing their working conditions.
The Bohemia is an automatic spraying organisation in addition to resin spraying tin live done manually or automatically for producing: (1) spray launder number in addition to (2) 3D effect. This organisation tin also create special ‘3D Real Look’ effects on the garments. The spraying on garments similar jeans, jackets in addition to shirts, etc., of chlorine derivatives, pigments in addition to resins has the business office to create on garments themselves special effects in addition to item finishing.
TONELLO has added a novel manual equipment create that sprays in addition to brushes jeans, jackets in addition to shirts, etc. The equipment mainly includes a spraying booth in addition to accessories for manual spraying in addition to brushing. Spraying booths are of dry out type amongst ‘paint stop’ filtering panels which tin live easily removed for cleaning or replacing. They tin live equipped amongst manikins from 1 to four. The booths are supplied amongst a differential pressure level switch to signal filter clogging, lighting in addition to electrical board equally good equally amongst 1 or ii centrifugal fans inward relation to their sizes. The LASER BLAZE is a machine for treating denim in addition to dyed garments amongst a laser. The activity of the Light Amplification by Stimulated Emission of Radiation produces variations inward intensity of color in addition to so produces a greater multifariousness of dissimilar imaginative effects, images in addition to designs. The intensity of the results depends equally much on the might of the Light Amplification by Stimulated Emission of Radiation equally on the characteristics of the fabric.
VAV technology:
VAV Technology GmbH, Germany, offers the Picasso SS 330 robotic system. With its ii pieces of robotic arms in addition to ii modelled loading system, Picasso SS 330 is ii times faster than humans. Although humans direct keep difficulty inward spraying amongst 1 hand, Picasso SS 330 reaches a production speed which humans tin never arrive at past times putting the right component of the trouser on 1 arm in addition to left component of the trouser on the other. H5N1 procedure which takes lxxx sec for a human is completed inward twoscore sec amongst Picasso SS 330. The X-burner SR serial is an economical 3-Axis Galvo Light Amplification by Stimulated Emission of Radiation machine amongst its modern in addition to ergonomic pattern in addition to the specially designing Galvo Optical System. It tin live used for denim in addition to leather cutting. Its two-axis pointer organisation provides bully speed in addition to convenience inward production locating. Although the operator places 4 to 5 jeans at in 1 lawsuit on the sliding stand upward depending on size of the model, the machine tin burn downwardly 4 to 5 jeans preplaced on the other stand. Because this placement is rattling fast amongst the two-axis Light Amplification by Stimulated Emission of Radiation pointer, 1 operator tin operate ii X-burner R serial Light Amplification by Stimulated Emission of Radiation machines past times himself.
YILMAK:
YILMAK, Turkey, offers dissimilar types of wet processing machines for garments. The OZYY ozone washing machine is a high engineering machine that uses ozone for bleaching, diverse finishing processes in addition to to create clean dorsum staining inward indigo dyed textiles. The HBM 50 is designed for sample washing in addition to dyeing processes inward laboratories amongst flexible construction which provides a broad arrive at of loads for a broad arrive at of treatments (enzyme, washing, reactive in addition to straight off dyeing, etc.). The HBM 50 is installed amongst a heating battery for indirect heating equally a measure unit. The HBM 3860, HBM 3860S in addition to HBM 3860C serial are opened upward steal washing machines especially designed for denim in addition to gabardine garments; stone, enzyme and/or whatever other washing treatments for best results amongst diverse drum rotation speeds, that is 0–125 rpm for HBM3860 in addition to 0–40 rpm for HBM 3860S in addition to HBM 3860C.
The Carousel Spray Robot is a organisation designed in addition to manufactured to spray on jeans, jackets in addition to shirts diverse chemicals such equally chlorine derivatives, pigments in addition to resins. It includes 1 robot in addition to an overhead carousel amongst 12 mannikins. It reduces labour terms in addition to increases efficiency. The organisation includes: (1) carousel designed in addition to built mainly to comport out spraying in addition to ikon operations; (2) slowly exercise which reduces labour terms in addition to increases efficiency; (3) spraying organisation including a spray gun which includes pump, pressure level regulator in addition to connection equipment; in addition to (4) spraying booth type of ‘water curtain’ amongst a special filter where the overspray is eliminated past times the H2O curtain. The Spraying in addition to Brushing Booth is also designed in addition to manufactured for spraying on jeans, jackets in addition to shirts diverse chemicals such equally chlorine derivatives, pigments in addition to resins. The H1 106 Used Look machine is designed for dry out fashion handling past times special brushing device in addition to pattern. With the adjustable pressure, dissimilar special worn effects tin live obtained.
MACTEC:
MACTEC, Italy, offers a broad arrive at of washing equipment for denim garments. The Margherita machine hard disk drive in addition to Oven 2000 provides the path for 3D whiskers procedure inward which 24 dummies are available inward the Margherita machine. The ‘Icelite’ procedure makes exercise of carbon dioxide equally a finishing agent to accomplish similar number equally potassium permanganate spraying. In addition, the spray cabin organisation provided past times MACTEC equips amongst weighing organisation to mensurate the exact quantity of resin sprayed on each component of denim garments.
Laser organisation technology:
Laser System Technology, Turkey offers the LSTTEX Light Amplification by Stimulated Emission of Radiation organisation which provides efficient, fast in addition to terms effective solutions for all localised abrasion needs on garments. Creating authentic looking garments amongst whiskers, chevrons, damages in addition to 3D effects is slowly amongst the system. Multipreview manner in addition to continuous printing is used in addition to piece 1 pattern is existence printed, a minute pattern is visually marked on the printing expanse amongst a minute marker caput so that the operator tin precisely seat the side past times side garment to the subsequent printing area. This characteristic virtually eliminates manipulation fourth dimension in addition to thus increases production. Automatic filed size in addition to peak adjustment are available in addition to so no lenses are needed to live changed during operation.
References:
Apel Mahmud
Executive,
Sajid Washing & Dyeing Ltd.
Tongi, Gazipur
Resource on Denim- You tin also like:
A denim dyeing in addition to washing manufacturing flora needs the next machines:
- Denim dyeing/washing machine for samples in addition to mass
- Hydroextractor
- Dryer
- Pedal
- Rotary
 |
| Fig: Denim washing machines |
- Pretreatment (desizing, rinsing, scouring, etc.)
- Enzyme or stonewash
- Cleaning upward to adapt the wish number
- Bleaching
- Tinting/dyeing
- Softening
AVANTEC:
The Turbo Pintora garment dyeing machine from Avantec S.R.L., Italy, has dissimilar operating volumes, 1300 L (Turbo Pintora 1.3), 2200 L (Turbo Pintora 2.2), 3100 L (Turbo Pintora 3.1), 4100 L (Turbo Pintora 4.1) in addition to 5000 L (Turbo Pintora 5.0). The machine is driven past times ii motors to furnish maximum handbasket rotation flexibility in addition to has a self-balancing organisation amongst special electro- pneumatic stupor absorbers to ensure perfect stability during the centrifuging phase. It has special fixed in addition to removable beaters to ensure the most appropriate displace of the garments. The Turbo Pintora allows rattling depression liquor ratios. The machine tin live equipped amongst a color kitchen which includes: (1) a tank for chemic products introduction; (2) a tank for dissolving in addition to introducing dyestuff in addition to (3) a tank for dissolving in addition to dosing auxiliaries. All of these systems are controlled past times a microprocessor. The Super Pintora is a novel dyeing organisation that reduces the dyeing time; consequently, at that topographic point is a considerable reduction inward the relevant dyeing costs of most 30%. The Super Pintora tin piece of job at a rattling depression john ratio, betwixt 1:4 in addition to 1:5, in addition to tin avoid those annoying problems of abrasion in addition to mechanical friction of the garments that industrial washers oftentimes have.
The OLA LIMPIA washing machine is an industrial ‘Superspin’ machine for readymade garments. It is peculiarly suited to H2O washes, ‘stone wash’ treatments amongst enzymes in addition to chemic treatments. In this washing machine, a microprocessor permits manual in addition to automatic command of all machine functions. Solarium is constituted past times a ‘double mannequin’, 1 contrary to the other, rotating 180° in addition to a drying area, inward which the 3D effects are fixed at a maximum temperature of lxxx °C. After that, consummate polymerisation of the resin is done inward a traditional static oven, the versatility of this machine allows slowly in addition to unproblematic interchangeability (less than 1 min) of the manikins, to perform, too the traditional horizontal moustaches, also novel 3D effects similar the novel diagonal moustaches or analogous applications on jackets in addition to sports jackets.
Diablo Light Amplification by Stimulated Emission of Radiation machine amongst software permits alter of parameters similar power, frequency in addition to speed to reproduce on the garment whatever form of effect, similar personalised drawing, images, trading marks, whisker number in addition to stripes.
BRONCO:
BRONCO S.R.L., Italy, provides dissimilar machines for washing in addition to dyeing of readymade garments. The rotary machine model LCOs are machines designed for all kinds of treatments on ready made garments such equally enzyme rock wash, rinsing, softeners, milling in addition to dyeing. Front loading washing machines are peculiarly designed for treatments such pumice rock wash.
BLASTEX:
BLASTEX, Brazil, offers dissimilar jeans finishing systems. The BPR100 Compact model is a unmarried caput compact cast thermic press. The BPR150 Simple model has a unmarried Teflon covered caput in addition to large format thermic press. The BPR200 Twin compact is a double Teflon covered caput in addition to compact cast thermic press. The BPR serial is operated amongst manually actuated estrus cast linked to a digital fourth dimension in addition to temperature control. The BPA 700 Thermic is a double caput thermic press for wrinkle effects. This machine is fully automatic, controlled amongst pneumatic actuation amongst digital programmable-logic controller to program, time, speed in addition to temperature. The C1 is a dextramer amongst pneumatic auctioning that produces popping or popcorn number amongst character in addition to repeatability. The X2 is a paw sanding equipment amongst vertical double dummy paw sanding system, rotating in addition to articulated dummies, equipped amongst trigger activity in addition to rotating sandpaper cartridges brush supported past times ergonomic balancer amongst to a greater extent than productivity in addition to less effort. The L2eL2 automática is a horizontal paw sanding dummy amongst ii rotating articulated in addition to inflatable legs. It is easily paw manipulated amongst automatic pressure level controller for inflatable dummies. The J1 works inward vertical in addition to horizontal positions. The dummy rotates, allowing brushing on both sides. The movements in addition to inflation are controlled past times a pedal. The Laser Smart 250 is a Light Amplification by Stimulated Emission of Radiation engraving machine operated amongst 250W plus auto focus correction mirrors marker technology. The Light Amplification by Stimulated Emission of Radiation machine is equipped amongst peak in addition to printing expanse digital adjustment. The P3 Dry Spraying Cabin consists of twin dry out filter cartridges amongst slowly filter cleaning organisation so that 98% of potassium permanganate tin live retained. This machine is operated amongst pneumatic ergonomic pedal trigger for faster application in addition to higher production speed. The serial WAVE is a washing machine suitable for all kinds of washing processes on ready-made garments.
CELIKHAN:
CELIKHAN, Turkey, offers A6 Jumbo washing machine which provides advantages of: (1) saving 50% of procedure fourth dimension in addition to producing effects or bleach without using whatever chemic substance; (2) reducing 90% of chemic substances, 60% electricity in addition to task cost; (3) eliminating dorsum staining problems; (4) cleaning the agricultural wastes; in addition to (5) providing the effects from grayness to bluish bleach on the same garments.
CIBITEX:
CIBITEX S.R.L., Italy, offers denim finishing plants which consist of machines for finishing in addition to achieving dimensional stability on denim fabric. CIBITEX denim finishing lines Pb to a flawless outcome equally regards finally dimensional stability. To obtain a flawless shrinkage in addition to facilitate the shrinkage of this fabric, it is necessary that wet penetrates into the cotton wool fiber amongst a residual wet percent (before entering the shrinkage unit) ranging from 13% to 15%. The best organisation to accomplish this wet content is total impregnation followed past times drying adjusted past times a wet command organisation which ensures the requested wet percentage.
GFK:
GFK, Kingdom of Spain (a create nether Jeanologia), developed high engineering solutions for garment finishing. The MAORI is customised dyeing machine which allows the user to accomplish a number of dissimilar garment dye effects on wool, cotton wool in addition to its blends. The MARGARITA is an automatic machine for industrial exercise aiming at obtaining 3D effects (3D scratch) such equally circular shaped moustache in addition to dorsum knee articulation number on trousers. Its unique engineering offers diverse applications amongst the features: (1) a unmarried operator working the machine; (2) the whisker cast is made inward 5 s; in addition to (3) production upward to 40–50 garments per hour. The SCRUNCH is a high speed garment packing machine for tie-dye, tie-bleach in addition to other localised permanent wrinkling. The POPPING is a high performance textile punching machine to create personalised interruption points on garments inward automatic manner amongst the features of: (1) automatic manner adjustment; (2) needle penetration adjustment; (3) needle belongings mould; in addition to (4) slowly garment handling. The KNEEMATIC is a machine for permanent textile widening to make authentic bombed knee articulation effect. It is the commencement in addition to unique engineering to create vintage knee articulation shape on denim in addition to twills. The TECA is a machine for creating authentic 3D wrinkles on whatever expanse of the garment (moustache, dorsum knee, waist belt, bottom, etc.). The FGM is a textile grinding machine amongst the fastest in addition to most controllable engineering of GFK for automated warp removal to accomplish vintage worn effects in addition to breaks on garments.
JEANOLOGIA:
JEANOLOGIA, Spain, presents the Plug & Design organisation for Light Amplification by Stimulated Emission of Radiation handling which allows creating in addition to improving the fine art of jeans without waste product of fourth dimension inward preproduction. The Rotatex Technology is a rotating tabular array amongst transition inward 1.3 sec amongst absolute precision inward laser treatment. The G2 is a color fading engineering which tin live considered equally an ecological production procedure without (1) whatever toxic emissions to the atmosphere; (2) whatever H2O consumption; (3) whatever toxic dumping; (4) whatever chemicals consumption; in addition to (5) large liberate energy consumption (reduce to a greater extent than than 65% liberate energy for 100 kg of fabric).
OMI washing machinery:
OMI Washing Machinery, Italy, offers automatic systems amongst modules for washing, rock washing, spinning in addition to drying amongst automatic garment loading in addition to unloading. The LSCO 360 TSM High Speed Machine is a machine for garment dyeing amongst loads varying from twoscore to 200 kg. This organisation is made of a motor driven catch amongst variable pressure, which picks upward the dip from the machine, filters it in addition to injects it amongst adjustable pressure level through 500 nozzles distributed in addition to mounted on the axis in addition to also on the ii lateral sides of the rotating handbasket of the machine. The radial injection takes house on the centre in addition to on the length of the handbasket towards the external side in addition to from the lateral sides to the contrary ones, creating a cross injection of the dip that permits a high dyeing penetration on garments inward a small time. The machine is extremely versatile fifty-fifty amongst rattling fragile garments.
TUPESA maquinaria textil:
TUPESA, Spain, offers a broad arrive at of machines for garment processing. For the washing process, washers model Stone is available from TUPESA which is a frontal machine for washing in addition to treating garments amongst enzymatic in addition to rock launder processes. The TUPESA wrinkle costless curing ovens (e.g. WF-80-Gas) are specially designed for the processes in addition to finished garments that demand a curing procedure at high temperature. Its exclusive pattern guarantees a constant in addition to homogenous circulation of the internal air, obtaining identical temperature inward all its compartments. TUPESA makes several models of curing ovens amongst capacities from 10 to lxxx garments in addition to amongst production of 40–80 garments per hr at temperatures of upward to 180 °C. The TUPESA curing ovens direct keep a movable hangers system, divided inward 1 or ii internal departments depending on the model. The heating organisation tin live operated past times electricity or past times gas. TUPESA also provides dissimilar types of mannikins for treating in addition to brushing jeans similar trousers or jackets which is slowly to exercise in addition to install. An independent blowing organisation is used amongst fast in addition to simultaneous air discharge from both legs through a special broad opening drainage valve. Manual or pneumatic organisation clutches amongst blocking organisation inward every position.
TOLON:
TOLON, Turkey, provides machines for garment processing. The Pro Wash series, THW 150, THW 300, THW 400 in addition to THW 500 are heavy service machines used inward rock washing in addition to bleaching of denim garments. They are also used for rinsing in addition to enzyme washing operations. The Comfort Wash washing machines, THW 150CW, THW 300CW in addition to THW 400CW, are manufactured for the same exercise amongst Pro Wash washing machines in addition to the same properties. They are dissimilar from Pro Wash machines inward that they offering simplified compact structure, reduced drive organisation in addition to maximum twoscore rpm pre-extraction. This is also a heavy service machine type used inward rock washing in addition to bleaching of denim garments. It is also used inward rinsing in addition to enzyme washing operations.
TONELLO:
TONELLO S.R.L., Italy, offers garment finishing equipment. The Professional Compact serial are garment dyeing machines amongst a high speed in addition to jet system. The garment dyeing machines are equipped amongst variable speed, extraction equally good equally automatic balancing system. They piece of job amongst opened upward handbasket in addition to amongst the high speed dyeing system.
The Brush Robot Model E4 has been developed for automatic brushing of jeans, that is to give them a ‘used look’ effect. This organisation is a valid option to the sand blasting or chemic processes. It is equipped amongst 4 brushes, ii inward forepart in addition to the other ii on the nurture component of the jeans. To trim down downwardly time, the machine is consummate amongst ii mannikins in addition to so loading in addition to unloading operations tin live performed piece the machine is working. The Brush Robot Model E5 is used for automatic brushing of jeans that is to give them a ‘used look’ effect. This organisation is also a valid option to the sand blasting or chemic processes. Different from the Brush Robot Model E4, this machine works amongst 1 brush controlled past times an anthropomorphic robot. One column, placed inward the centre of the machine, supports a rotating device amongst 3 mannikins. One mannequin is inward a loading in addition to unloading seat in addition to the other ii are inward working positions. Different effects tin live obtained using dissimilar types of brushes in addition to changing their working conditions.
The Bohemia is an automatic spraying organisation in addition to resin spraying tin live done manually or automatically for producing: (1) spray launder number in addition to (2) 3D effect. This organisation tin also create special ‘3D Real Look’ effects on the garments. The spraying on garments similar jeans, jackets in addition to shirts, etc., of chlorine derivatives, pigments in addition to resins has the business office to create on garments themselves special effects in addition to item finishing.
TONELLO has added a novel manual equipment create that sprays in addition to brushes jeans, jackets in addition to shirts, etc. The equipment mainly includes a spraying booth in addition to accessories for manual spraying in addition to brushing. Spraying booths are of dry out type amongst ‘paint stop’ filtering panels which tin live easily removed for cleaning or replacing. They tin live equipped amongst manikins from 1 to four. The booths are supplied amongst a differential pressure level switch to signal filter clogging, lighting in addition to electrical board equally good equally amongst 1 or ii centrifugal fans inward relation to their sizes. The LASER BLAZE is a machine for treating denim in addition to dyed garments amongst a laser. The activity of the Light Amplification by Stimulated Emission of Radiation produces variations inward intensity of color in addition to so produces a greater multifariousness of dissimilar imaginative effects, images in addition to designs. The intensity of the results depends equally much on the might of the Light Amplification by Stimulated Emission of Radiation equally on the characteristics of the fabric.
VAV technology:
VAV Technology GmbH, Germany, offers the Picasso SS 330 robotic system. With its ii pieces of robotic arms in addition to ii modelled loading system, Picasso SS 330 is ii times faster than humans. Although humans direct keep difficulty inward spraying amongst 1 hand, Picasso SS 330 reaches a production speed which humans tin never arrive at past times putting the right component of the trouser on 1 arm in addition to left component of the trouser on the other. H5N1 procedure which takes lxxx sec for a human is completed inward twoscore sec amongst Picasso SS 330. The X-burner SR serial is an economical 3-Axis Galvo Light Amplification by Stimulated Emission of Radiation machine amongst its modern in addition to ergonomic pattern in addition to the specially designing Galvo Optical System. It tin live used for denim in addition to leather cutting. Its two-axis pointer organisation provides bully speed in addition to convenience inward production locating. Although the operator places 4 to 5 jeans at in 1 lawsuit on the sliding stand upward depending on size of the model, the machine tin burn downwardly 4 to 5 jeans preplaced on the other stand. Because this placement is rattling fast amongst the two-axis Light Amplification by Stimulated Emission of Radiation pointer, 1 operator tin operate ii X-burner R serial Light Amplification by Stimulated Emission of Radiation machines past times himself.
YILMAK:
YILMAK, Turkey, offers dissimilar types of wet processing machines for garments. The OZYY ozone washing machine is a high engineering machine that uses ozone for bleaching, diverse finishing processes in addition to to create clean dorsum staining inward indigo dyed textiles. The HBM 50 is designed for sample washing in addition to dyeing processes inward laboratories amongst flexible construction which provides a broad arrive at of loads for a broad arrive at of treatments (enzyme, washing, reactive in addition to straight off dyeing, etc.). The HBM 50 is installed amongst a heating battery for indirect heating equally a measure unit. The HBM 3860, HBM 3860S in addition to HBM 3860C serial are opened upward steal washing machines especially designed for denim in addition to gabardine garments; stone, enzyme and/or whatever other washing treatments for best results amongst diverse drum rotation speeds, that is 0–125 rpm for HBM3860 in addition to 0–40 rpm for HBM 3860S in addition to HBM 3860C.
The Carousel Spray Robot is a organisation designed in addition to manufactured to spray on jeans, jackets in addition to shirts diverse chemicals such equally chlorine derivatives, pigments in addition to resins. It includes 1 robot in addition to an overhead carousel amongst 12 mannikins. It reduces labour terms in addition to increases efficiency. The organisation includes: (1) carousel designed in addition to built mainly to comport out spraying in addition to ikon operations; (2) slowly exercise which reduces labour terms in addition to increases efficiency; (3) spraying organisation including a spray gun which includes pump, pressure level regulator in addition to connection equipment; in addition to (4) spraying booth type of ‘water curtain’ amongst a special filter where the overspray is eliminated past times the H2O curtain. The Spraying in addition to Brushing Booth is also designed in addition to manufactured for spraying on jeans, jackets in addition to shirts diverse chemicals such equally chlorine derivatives, pigments in addition to resins. The H1 106 Used Look machine is designed for dry out fashion handling past times special brushing device in addition to pattern. With the adjustable pressure, dissimilar special worn effects tin live obtained.
MACTEC:
MACTEC, Italy, offers a broad arrive at of washing equipment for denim garments. The Margherita machine hard disk drive in addition to Oven 2000 provides the path for 3D whiskers procedure inward which 24 dummies are available inward the Margherita machine. The ‘Icelite’ procedure makes exercise of carbon dioxide equally a finishing agent to accomplish similar number equally potassium permanganate spraying. In addition, the spray cabin organisation provided past times MACTEC equips amongst weighing organisation to mensurate the exact quantity of resin sprayed on each component of denim garments.
Laser organisation technology:
Laser System Technology, Turkey offers the LSTTEX Light Amplification by Stimulated Emission of Radiation organisation which provides efficient, fast in addition to terms effective solutions for all localised abrasion needs on garments. Creating authentic looking garments amongst whiskers, chevrons, damages in addition to 3D effects is slowly amongst the system. Multipreview manner in addition to continuous printing is used in addition to piece 1 pattern is existence printed, a minute pattern is visually marked on the printing expanse amongst a minute marker caput so that the operator tin precisely seat the side past times side garment to the subsequent printing area. This characteristic virtually eliminates manipulation fourth dimension in addition to thus increases production. Automatic filed size in addition to peak adjustment are available in addition to so no lenses are needed to live changed during operation.
References:
- Denim : Manufacture, Finishing in addition to Applications. Edited past times Roshan Paul
- Sustainability inward Denim. Editors: Subramanian Muthu
- https://www.denimsandjeans.com
- https://www.tonello.com/en
- http://www.fibre2fashion.com
Apel Mahmud
Executive,
Sajid Washing & Dyeing Ltd.
Tongi, Gazipur
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